
Premier supplier and exporter of JIS G3455 Grade STS 480, a high-strength carbon steel seamless solution designed especially for demanding high-pressure and high-temperature pipe applications, Amardeep Steel Centre is Essential parts of sectors such oil and gas transfer, electricity generation (including boiler manufacture), and petrochemical processing are these pipelines.
Renowned for their exceptional dimensional precision, much improved tensile strength (Min. 480 MPa), great toughness, and dependable corrosion resistance, our STS 480 pipes firmly follow strict international quality criteria. For Pick Amardeep Steel Center; sturdy, certified JIS G3455 Grade STS 480 seamless pipes with continuous, long-lasting performance in difficult working situations.
What is the JIS G3455 Grade STS 480 Pipe?
JIS G3455 Grade STS 480 under the Japanese Industrial Standards (JIS) describes a high-strength variety of carbon steel seamless pipe. Its particular design is meant to safely and consistently manage high heat and pressures. Crucially for leak-proof performance and structural stability under high stress, the perfect production method removes welds to guarantee a homogeneous structure with constant wall thickness and exceptional mechanical integrity. With a clear rise in strength above lower classes such as STS 410, the "480" in STS 480 denotes a minimum tensile strength of 480 MPa. For important systems including high-pressure gas distribution, difficult power plant circuits, steam pipes, and refinery operations where operational integrity is crucial, high strength, toughness, and superior weldability combined optimally make JIS G 3455 Grade STS indispensable.
JIS G3455 Grade STS 480 Pipe Specifications
Our pipes conform to the precise requirements of the JIS G3455 standard for Grade STS 480:
Specification | Details |
---|---|
Standard | JIS G3455 |
Grade | STS 480 |
Product Type | Seamless Carbon Steel Pipes |
Manufacturing Process | Seamless |
Material | Carbon Steel (High Strength) |
Size Range | 1/8” NB to 24” NB (Custom sizes available) |
Wall Thickness | SCH 10 to SCH 160 / As per customer requirements |
Length | Single Random (SRL), Double Random (DRL) & Cut Lengths |
Ends | Plain End (PE), Beveled End (BE), Threaded (NPT/BSP) |
Surface Finish | Black Painted, Bare, Anti-Rust Oiled, Galvanized |
Tensile Strength | 480 MPa minimum |
Yield Strength | 325 MPa minimum |
Standards/Testing | NDT (UT, ET, MPI), Hydro Testing, Dimensional Insp. |
Applications | High-Pressure Boilers, Pipelines, Power Plants, Pressure Vessels |
Chemical Composition (Typical %)
The controlled chemical composition ensures the required high strength and weldability:
Element | Content (%) |
---|---|
Carbon (C) | ≤ 0.35 |
Manganese (Mn) | ≤ 1.20 |
Silicon (Si) | ≤ 0.35 |
Phosphorus (P) | ≤ 0.030 |
Sulfur (S) | ≤ 0.030 |
Iron (Fe) | Balance |
(Note: Exact composition ranges may vary slightly based on manufacturing standards and specific customer requirements.)
Mechanical Properties of JIS G3455 Grade STS 480 Pipes
This grade exhibits superior mechanical properties for demanding service conditions:
Property | Value |
---|---|
Tensile Strength | ≥ 480 MPa |
Yield Strength | ≥ 325 MPa |
Elongation | ≥ 20% (Typical, depends on specimen) |
Hardness | ≤ 179 HB (Brinell Hardness) |
Impact Strength (Charpy V-Notch) | ≥ 27 J (at 0°C) Typical requirement, confirm if needed |
Modulus of Elasticity | Approx. 200 GPa |
Industry Standards & Certifications Compliance
Amardeep Steel Centre guarantees that every JIS G3455 Grade STS 480 Pipe adheres to stringent global quality benchmarks
Standard/Certification | Compliance |
---|---|
JIS G3455 (Japanese Industrial Standard) | Yes |
ISO 9001 (Quality Management Systems) | Yes (Manufacturer/Supplier Certification) |
ISO 14001 (Environmental Management Systems) | Yes (Manufacturer/Supplier Certification) |
ASME B36.10 (Welded and Seamless Wrought Steel Pipe) | Dimensionally compliant |
API 5L (Oil and Gas Pipelines) | Equivalent grades considered |
ASTM A106 (Seamless Carbon Steel Pipe for High-Temp Service) | Equivalent grades considered |
EN 10216-2 (Seamless Steel Tubes for Pressure Purposes) | Equivalent grades considered |
Key Benefits of JIS G3455 Grade STS 480 Seamless Pipes
Leveraging STS 480 pipes in your projects offers distinct advantages:
- Exceptional High-Pressure Resistance: Designed with higher tensile and yield strength specifically for services needing strong internal or external pressure at high temperatures.
- Superior Durability & Longevity: Guarantees a long and consistent service life under difficult conditions by good resistance against general corrosion, wear, and deformation.
- Enhanced Safety & Integrity: By reducing weld seams, the perfect design increases structural integrity and lowers the possibility of leaks under high stress.
- Optimized Flow Characteristics: Perfect interior surfaces found in seamless pipes help to improve fluid or gas transfer efficiency by lowering friction loss.
- Cost-Effective High-Strength Solution: For demanding high-pressure uses, offers a consistent and usually more affordable substitute for alloy steels.
- Reliable Weldability: For demanding high-pressure uses, offers a consistent and usually more affordable substitute for alloy steels.
Common Applications
Many important industrial uses call for JIS G3455 Grade STS 480 Carbon Steel Seamless Pipes, such are:
- High-Pressure Boiler Tubes and Components
- Oil and Gas Transmission Pipelines (Mainlines and Risers)
- High-Pressure Steam and Water Pipelines
- Petrochemical Processing Plant Piping (Reactors, High-Pressure Lines)
- Power Generation Facilities (Superheaters, Reheaters)
- Heavy-Duty Hydraulic Systems
- Pressure Vessel Manufacturing
- Demanding Mechanical and Structural Systems Requiring High Yield Strength
Why Choose Amardeep Steel Centre for JIS G3455 Grade STS 480 Pipes?
Our goal at Amardeep Steel Centre is to provide with every order confidence, quality, and dependability. Our JIS G3455 Grade STS 480 Carbon Steel Pipes are meticulously chosen to satisfy the strict strength standards of 480 MPa tensile and 325 MPa yield strength, therefore guaranteeing exceptional performance in high-pressure applications. Every pipe is rigorously tested for dimensions accuracy, surface quality, and mechanical consistency. We provide adaptable solutions to fit your project requirements by means of a large inventory of standard sizes and dimension and finish customizing capability. Amardeep Steel Centre is the best partner for your STS 480 pipe needs because of competitive price, quick worldwide delivery, and professional technical assistance; it will deliver performance under pressure and value you can rely on.
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Frequently Asked Questions (FAQ)
1. What makes JIS G3455 Grade STS 480 ideal for high-pressure applications compared to STS 410?
STS 480's higher minimum specified tensile strength (480 MPa vs. 410 MPa) and yield strength (325 MPa vs. 245 MPa) provide its main benefits. This enhanced strength enables it to properly manage higher internal pressures and stresses, thereby fitting for more demanding service situations where STS 410 might not be sufficient.
2. Can you supply custom sizes for JIS G3455 Grade STS 480 pipes?
Indeed, Amandeep Steel Centre is particularly adept in offering tailored solutions. Depending on your engineering needs, we can provide JIS G3455 Grade STS 480 pipes produced to certain outer diameters, wall thicknesses, and exact lengths. Get in touch to go over your requirements.
3. Are third-party inspections (TPI) available for my order?
Absolutely. Particularly for high-pressure grades, we see the need of proven quality. As L&T, TUV, DNV, Bureau Veritas, SGS, etc. provide third-party inspections upon customer need, we also enable these from reputable firms.
4. How fast can I expect delivery for standard sizes of STS 480 pipes?
To guarantee fast delivery, we keep a thorough inventory of often used sizes for JIS G3455 Grade STS 480 pipes. Standard stock items usually have quite quick delivery times. Please get accurate lead time estimates from our sales staff for special orders or high quantities.
5. What certifications are provided with JIS G3455 Grade STS 480 pipes?
As per EN 10204 3.1, Mill Test Certificates (MTC) accompany all of our JIS G3455 Grade STS 480 pipes, therefore verifying conformity with the JIS G3455 standard, chemical composition, mechanical qualities, and testing results. Reflecting our dedication to quality and environmental management, we also possess certifications in ISO 9001 and ISO 14001.