Hastelloy Buttweld Fittings Manufacturer and Supplier in India
Hastelloy buttweld fittings are carefully developed to withstand stringent environments including high temperature and corrosive environments. Buttweld fittings are required in various applications that require high performance industrial use, such as chemical processing, power generation, and marine engineering. When you consider the longevity of performance with buttweld fittings made of Hastelloy, they are relatively forgiving with mechanical performance and relatively easy to weld.
What are Hastelloy Fittings?
Hastelloy fittings are specific pipe components created from alloy materials resistant to corrosion-electrochemically, such as Hastelloy C22, C276, and other high quality grades. Hastelloy fittings connect, divert or control flow in a piping system and they are especially useful for applications suffering from aggressive chemicals, high pressure, and high temperatures. Compared to stainless steels, Hastelloy alloys have higher nickel and molybdenum concentrations resulting in much higher resistance to stress corrosion cracking, pitting, and crevice corrosion.
Hastelloy Seamless Buttweld Pipe Fittings
Our buttweld pipe fittings made from Hastelloy are also seamless, are made to tighter tolerances than what is common for items in their category, giving them a more accurate shape, with practically zero chance of leaks, and they are also stronger than common pipe fittings. Due to their characteristics, they become the perfect solution for anything where failure is not an option, such as oil and gas, marine and chemical processing. However, not all of our seamless buttweld pipe fittings made from Hastelloy are the same. Some, for example, have 90 degree angles, and these types are called elbows.
Specifications of Hastelloy Buttweld Fittings
| Range | 1/2"NB TO 12"NB IN |
|---|---|
| Standards | ASTM / ASME SB 336 / ASTM / ASME SB 564 / 160 / 472 |
| Type | SEAMLESS / WELDED/ FABRICATED |
| SCH. | 10, 20, 40, STD, 60, 80, XS. |
| Dimensions | ANSI/ASME B16.9, B16.28, MSS-SP-43. |
| Grades | Hastelloy UNS N10276, UNS N06022, UNS N10665, UNS N06455, Hastelloy C-276, Hastelloy C-22, Hastelloy B-2. Hastelloy C-4 (UNS No. N06455) |
Equivalent of Hastelloy Buttweld Fittings
| STANDARD | WERKSTOFF NR. | UNS | JIS | BS | GOST | EN | OR |
|---|---|---|---|---|---|---|---|
| Hastelloy C276 | 2.4819 | N10276 | NW 0276 | - | ХН65МВУ | NiMo16Cr15W | ЭП760 |
| Hastelloy C22 | 2.4602 | N06022 | NW 6022 | - | - | NiCr21Mo14W | - |
| Hastelloy B2 | 2.4617 | N10665 | - | - | - | - | - |
Mechanical Properties of Hastelloy Buttweld Pipe Fittings
| Element | Density | Melting Point | Tensile Strength | Yield Strength (0.2% offset) | Elongation |
|---|---|---|---|---|---|
| Hastelloy C276 | 8.89 g/cm³ | 1370 °C (2500 °F) | Psi = 1,15,000 , MPa = 790 | Psi = 52,000 , MPa = 355 | 40 % |
| Hastelloy C22 | 8.69 g/cm³ | 1399 °C (2550 °F) | Psi = 1,00,000 , MPa = 690 | Psi = 45,000 , MPa = 310 | 45 % |
| Hastelloy B2 | 9.2 g/cm³ | 1370 °C (2500 °F) | Psi = 1,10,000 , MPa = 760 | Psi = 51,000 , MPa = 350 | 40 % |
The mechanical properties of Hastelloy buttweld pipe fittings are very good for harsh applications. Hastelloy has a high tensile strength, good elongation, and very good stress corrosion cracking and pitting resistance. The mechanical stability of Hastelloy across a temperature range provides confidence that these fittings will return to their proper fit, after extreme environmental conditions. These exceptional properties in a fitting will allow the fittings to be used well in the extreme corrosive environment of chemical processing and high-pressure systems with confidence.
Chemical Composition of Hastelloy Buttweld Fittings
| Grade | C | Mn | Si | S | Co | Ni | Cr | Fe | Mo | P |
|---|---|---|---|---|---|---|---|---|---|---|
| C276 | 0.010 max | 1.00 max | 0.08 max | 0.03 max | 2.50 max | 50.99 min* | 14.50 – 16.50 | 4.00 – 7.00 | 15.00 – 17.00 | 0.04 max |
| C22 | 0.01 max | 0.50 max | 0.08 max | 0.02 max | 2.50 max | 50.015 min* | 20.00 – 22.50 | 2.00 – 6.00 | 12.50 – 14.50 | 0.02 max |
| B2 | 0.02 max | 1.0 max | 0.1 max | 0.03 max | 1.0 max | Bal | 1.0 max | 2.0 max | 26 – 30 | 0.04 max |
Hastelloy buttweld fittings are also defined by a specific chemical composition which is collectively developed to improve corrosion resistance and mechanical properties. Incorporating performance-enhancing elements that include nickel, chromium, molybdenum, and tungsten, these fittings offer a balanced alloy that can withstand rigorous chemicals and extreme temperatures. When forming a blend such as Hastelloy, researchers have studied the performance of alloys and forged an excellent chemical composition that produces solid results in industrial applications as well as longevity in the most extreme applications.
ASME SB366 Hastelloy Buttweld Fittings Equivalent Grades
| Standard | Werkstoff Nr. | UNS | JIS | GOST | EN | OR |
|---|---|---|---|---|---|---|
| Hastelloy C276 | 2.4819 | N10276 | NW 0276 | XH65MBY | NiMo16Cr15W | 3T1760 |
| Hastelloy C22 | 2.4602 | N06022 | NW 6022 | - | NiCr21Mo14W | - |
| Hastelloy B2 | 2.4617 | N10665 | - | - | - | - |
Types Of Grade Hastelloy Buttweld Pipe Fittings
| Hastelloy C276 Pipe Fittings | Hastelloy C22 Buttweld Pipe Fittings |
| Hastelloy C22 Seamless Pipe Fittings | Hastelloy B2 Welded Pipe Fittings |
| Hastelloy B366 C22 Pipe Elbow | Hastelloy Alloy C276 Buttweld Tee |
| Hastelloy C4 Buttweld Reducer Suppliers | ANSI C2000 Hastelloy Pipe Fittings |
| Hastelloy UNS N10276 Stubends Dealer | ASTM B366 Hastelloy Pipe Fittings Exporter |
| Hastelloy Alloy Butt weld Fittings Stockholder | Hastelloy UNS N06222 Pipe End Cap Distributors |
| Hastelloy UNS N10665 45deg Elbow | B366 Hastelloy C276 90deg. LR Elbow Manufacturer |
| Hastelloy DIN 2.4819 Pipe Tee | Hastelloy ASTM B366 C22 Cross |
| Hastelloy DIN 2.4602 Buttweld Reducing Nipple | Hastelloy Alloy B2 Short Radius Elbow |
| ANSI B16.9 Hastelloy UNS N06455 Buttweld Fitting | DIN 2.4617 Hastelloy End Pipe Cap Stockist |
| ASTM B366 Hastelloy UNS N06200 Welded Pipe Fittings | Hastelloy DIN 2.4610 Pipe Fittings |
Hastelloy buttweld pipe fittings are available in a variety of grades, each designed to meet specific application needs in challenging environments. Common types include Hastelloy C276, known for its exceptional resistance to strong oxidizers and corrosive chemicals; Hastelloy C22, which offers superior protection against pitting, crevice corrosion, and stress corrosion cracking; and Hastelloy B2, ideal for reducing environments containing hydrochloric acid. These grades are used to manufacture different types of fittings such as elbows, tees, reducers, and caps, ensuring reliable performance in industries like chemical processing, marine, and power generation.
Applications of Hastelloy Fittings
- Hastelloy fittings are utilized throughout many sectors because they have a strong design and resist corrosion very well. They are found in some very important places:
- In the chemical and petrochemical industries
- In offshore and marine applications
- In pollution control equipment
- In power generation plants
- In pulp and paper manufacturing
- In wastewater treatment facilities
- They are in these places because they do well in them and because they won't fail easily.
Why Choose Amardeep Steel for Hastelloy Buttweld Fittings?
Amardeep Steel is a worldwide, trusted supplier of top quality Hastelloy buttweld fittings. Our production facilities, which are certified to the ISO 9001:2008 standard, use sophisticated technology and high grade materials in the making of our products. We provide production runs of custom dimensions, a very rapid turnaround time, and a complete spectrum of quality assurance checks that guarantee the satisfactory performance of our fittings under every imaginable condition.
Conclusion
For industries facing extreme operating conditions, Hastelloy buttweld fittings are the perfect piping solution. They are nearly immune to corrosion, unaffected by heat, and withstand stress to an extent that competing products cannot. We at Amardeep Steel make buttweld fittings to the ASTM SB 366 standard, which guarantees that the fittings have the necessary strength and durability to perform in the most aggressive environments. We also sell these fittings at a price that is hard to beat.
FAQs – Hastelloy Fittings & ASTM SB 366 Buttweld Pipe Fittings
1. What are Hastelloy fittings used for?
Hastelloy fittings are used in highly corrosive environments such as chemical processing, marine, pharmaceutical, and power generation industries. They offer superior resistance to oxidation, pitting, and stress corrosion cracking.
2. What is the difference between Hastelloy buttweld fittings and seamless buttweld fittings?
Hastelloy buttweld fittings are available in both welded and seamless forms. Seamless buttweld fittings are made from seamless pipe and offer higher strength and leak-proof performance, making them ideal for high-pressure applications.
3. What is Hastelloy seamless buttweld pipe?
Hastelloy seamless buttweld pipe is a high-performance alloy pipe with no welded seams, ensuring maximum corrosion resistance and mechanical strength. It's widely used in critical systems handling aggressive chemicals and high temperatures.
4. What are the grades covered under ASTM SB 366 for Hastelloy fittings?
ASTM SB 366 covers various grades of Hastelloy fittings such as C22, C276, and B2. Each grade is designed to offer specific resistance properties and mechanical strengths for different industrial applications.
5. Why choose ASTM SB 366 Hastelloy buttweld fittings?
ASTM SB 366 Hastelloy buttweld fittings are manufactured to strict international standards, ensuring high quality, excellent corrosion resistance, and compatibility with critical piping systems in demanding environments.
6. Are Hastelloy fittings available in custom sizes and dimensions?
Yes, Hastelloy fittings including seamless buttweld types can be customized in terms of size, wall thickness, and configuration to meet the specific requirements of your piping system.
