Characteristics of Elbow Cold Forming Machine
by Muskan Ahuja
Posted on August 20, 2021 at 12:15 PM
Introduction
These cold forming machines for elbows are made of stainless steel, carbon steel, and alloy steel and have a curvature of 1D to 1.5D. The goods are widely used in the connection of industrial pipe lines for the pharmaceutical, chemical, gas, and oil industries, as well as in the electrical and food industries.
Cold push forming is done with this range of stainless steel elbow forming machines. The elbow fittings are mostly utilised in the petrochemical industry, pharmaceutical manufacturing, oil and gas transportation, electrical, and food industries. Using various moulds to manufacture various standard pipe fittings, such as national and American standards.
Amardeep steels' Elbow Cold Forming Machines are designed and built not only for producing small radius (1.0D-1.5D) standard stainless steel elbows, but also for carbon steel, alloy steel, nickel alloy, copper elbows, and so on.
It features its own power and electrical system, as well as a centralised control system with PLC buttons and a programmable touch screen operation system that can be modified and operated both manually and automatically. It contains specific demoulding and mould orienting components that make changing the mould a breeze.
The finished products' specifications (dimension, radius, thickness) may match the requirements of international standards such as ANSI B16.9, ANSI B16.28, DIN2605, JIS, GOST, SMS, 3A, ISO, and so on. The machines are suitable for batch production. It is made up of a sturdy mental frame with a pleasing appearance and reliable performance. In comparison to the hot forming method, it has the advantages of energy savings, ease of operation, and good product quality.
Features of The Equipment
The cold push elbow forming machine series has two types of structures: one is a complete structure with easy installation that is suitable for elbows smaller than 8". The other is a divisible structure, in which the main machine may be separated into numerous large components, making shipping easier. To control pressure and speed, the hydraulic and electrical systems use a touch screen, a PLC, and a proportional valve. It can perform automatic and semi-automatic activities. Loading material, pressing the button, demoulding, and unloading are the steps in the operation process.
The Following are the Main Characteristics
1. It's perfect for chamfering LR and SR of 90°, 60°, 45°, and 30° elbows with sizes ranging from 1/2" to 48" at both ends at the same time. One beveling power head is permanent, while the other is adjustable and may be used to alter the beveling angle.
2. The machines are equipped with a high-precision locating device for elbow jigs in various angles, as well as an excellent hydraulic clamping device and a separate hydraulic power unit. The use of sliding tables with capabilities such as fast feeding, inching, and fast retreat ensures worker safety.
3. For each cutter, there are three tips in different angles that serve for a different range of work and can work simultaneously to ensure effective cutting, fully satisfy the stable requirements of the guide track under the status of strong cutting, save working time, and improve production efficiency.
4. The processing stroke is also changeable in accordance with the size and thickness of different bending radius and angle of elbows, and the elbows processed by the machine strictly conform with relevant elbow beveling standards.
5. The use of a floating cutter for large-scale work helps to overcome the challenges of rough roundness in hydro-forming elbows at various angles, improving chamfering precision and lowering reject ratios.
6. There are three types of operating methods: manual, semi-automatic, and automatic; an easy-to-use system saves time and improves production efficiency.
7. Elbows can be created in a single step, eliminating the requirement for shape calibration. Suitable for high-volume, high-efficiency production.
8. The pushing heads and pushing rods have a unique structure that is tailored to varied processing sizes and wall thicknesses, ensuring a qualified ratio and excellent precision.
Conclusion
Amardeep steels cater to the needs of our customers and provide them with the best steel products and also guide them as per their needs.